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SOLARLOK Photovoltaic Interconnection System
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Table of Contents
The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Large Junction Box - Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-Rail Junction Box - Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Medium Junction Box - Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Small Junction Box - Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eco Junction Box - Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slim Junction Box - Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Micro Junction Box - Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction Boxes for Building integrated PV Applications (BiPV) . . . . . . . . . . . . . . . . . . . . . . Solar Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combiner Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Coupler - Standard Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Coupler - Slim Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Branch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Converter Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC Inverter Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field Wiring, Switching and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar Cable - TUV and UL certified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solar Cable, 1-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Example with Extension Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grounding Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly and Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restriction on the Use of Hazardous Substances (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 2 3 4 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 26 28 29 33 34 36
Product Information Center (PIC)
Our PIC team are there to help with any further questions. With our experienced employees in the Product Information Center (PIC) we can offer you a reliable source of information and support for your technical queries. To contact your local Tyco Electronics subsidiary, please refer to the address page at the back of this catalog.
Tyco Electronics Online
Internet Homepage: www.tycoelectronics.com/solar Electronic Internet Catalog: http://catalog.tycoelectronics.com Our website is more than an Internet guide. It is constantly being added to and is an innovative and interactive source for applications tips, product updates and technical information of all types. With our innovative StepSearch software, which has been perfected over a period of several years you can conveniently surf your way through all our products.
Product und Machine Literature
Order quickly and easily by fax: For Fax No. see address page entry for your specific region. A large product range has extensive product literature. You can request flyers, catalogs and brochures for each of the product sectors of relevance to you.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
The SOLARLOK Concept
System Features
Junction Box
I Variable wiring options I Easily accessible I Simple, fast and cost-effective assembly I Flat, low profile design I High current carrying capacity I Good thermal balance I Connectorized or direct wire configurations I Up to four outputs possible I Up to six internal rails I Customer-specific solutions I TUV and UL approved
Connector
I Simple on-site processing I Mating safety provided by keyed housings I Semi-automatic assembly capability possible I Multiple plugging and unplugging cycles I Accomodates solar cable with different insulation diameters I High current carrying capacity I Wide temperature operating range I TUV and UL approved
Simple and Reliable System Interconnection of Individual Solar Modules Right to the DC/AC Converters
Market expansion of the formerly regulated energy supply sector, increased global environmental awareness and governments committing themselves to more stringent environmental targets have opened up new opportunities for the photovoltaic industry. Having served a niche market in the past, the photovoltaics industry now has the opportunity to move into mass production, realizing economies of scale and gaining a greater market share of the world's energy mix.
Tyco Electronics will be contributing to the establishment of this environmentally-friendly technology with the introduction of its SOLARLOK connector system. SOLARLOK delivers a flexible system solution for easy and reliable interconnections from photovoltaic modules to the DC/AC converter. The entire system concept is based on costeffective and reliable processing of individual interconnection system components. This significantly reduces installation costs of the solar energy system. The junction box concept is based on a flexible, open system structure, which allows serial as well as parallel interconnection via direct wire connect or separable connectors. Within the junction box, up to six termination places rails are available for photovoltaic foil connection.
Solar Cable
I Dual wall insulation I Electron beam cross-linked I Excellent resistance to U.V., water, ozone, fluids, salt, general weathering I Excellent resistance to abrasion I Halogen free, flame retardant, low toxicity I Very low smoke emissions I Excellent flexibility and stripping performance I Different cable diameters I Operating Temperature from -40 C up to +125 C I Voltage Rating up to 1800 V DC I Short circuit resistant up to +250 C I TUV and UL approved
The male and female cable coupler was designed for high voltage and high current-carrying capacity in addition to the wellestablished IP 67 sealing requirement in the photovoltaic industry. Mating safety is provided by polarity keyed housings, fully shrouded contacts, reliable high cycle life, and squeeze to release connection system. In addition, a wide temperature range and fulfillment of worldwide standards for photovoltaic connection systems complement the robust product specification. The design of the male and female receptacle for the junction box and the DC/AC converter follow the cable coupler "click philosophy" for quick and secure mating even in difficult mounting positions. If required by the customer, the junction box can be delivered pre-configured with diodes, jumpers, plug connectors, and solar cable pigtails.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
1
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Large Junction Box - Serial Interconnection
D: 150 mm
+
W: 150 mm H: 25 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Part Number 1740300-2 1987294-2 1987254-2 1740077-1 1740077-3 on request Contact Rails 6 6 6 4 4 4 Diodes 5 5 5 3 3 3 Rated Current (IEC 61215, Edition 2) (Ampere) 6.0 8.5 13.0 6.0 8.5 13.0 Cable Length (mm) 1,000 1,000 1,000 1,000 1,000 1,000 Wire Size (mm2 ) 4.0 4.0 4.0 4.0 4.0 4.0
Junction Box with Connector Outlet
Part Number 3-1394723-0 6-1394723-5 6-1394723-6 2-1394723-4 on request 5-1394723-3 Contact Rails 6 6 6 4 4 4 Diodes 5 5 5 3 3 3 Rated Current (IEC 61215, Edition 2) (Ampere) 6.0 8.5 13.0 6.0 8.5 13.0
Junction Box with Extended Wiring Space
Special Versions
Part Number 1981988-1 1981987-1 Contact Rails 6 6 Diodes 5 5 Rated Current (IEC 61215, Edition 2) (Ampere) 8.5 13.0 Cable Length (mm) 1,000 1,000 Wire Size (mm2 ) 4.0 4.0 Comments
Junction Box with extended wiring space
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
2
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
5-Rail Junction Box - Serial Interconnection
D: 135 mm
+
W: 140 mm H: 22.5 mm
All mentioned versions are standard. Plus-connection see drawing. TUV and UL pending.
Junction Box with Mounted Cable and Connectors
Part Number 1987858-3 1987982-3 Contact Rails 5 5 Diodes 4 4 Rated Current (IEC 61215, Edition 2) (Ampere) 8.5 13.0 Cable Length (mm) 1,000 1,000 Wire Size (mm2 ) 4.0 4.0
Junction Box with Connector Outlet
Part Number on request on request Contact Rails 5 5 Diodes 4 4 Rated Current (IEC 61215, Edition 2) (Ampere) 8.5 13.0
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
3
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Medium Junction Box - Serial Interconnection
D: 135 mm
+
W: 115 mm H: 22.5 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Part Number 1987002-4 1740699-6 1740971-2 Contact Rails 4 4 4 Diodes 3 3 3 Rated Current (IEC 61215, Edition 2) (Ampere) 6.0 8.5 13.0 Cable Length (mm) 1,000 1,000 1,000 Wire Size (mm2 ) 4.0 4.0 4.0
Junction Box with Connector Outlet
Part Number 1987003-3 1740700-1 1740972-1 Contact Rails 4 4 4 Diodes 3 3 3 Rated Current (IEC 61215, Edition 2) (Ampere) 6.0 8.5 13.0
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
4
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Medium Junction Box - Serial Interconnection - Special Versions
D: 135 mm
+
W: 115 mm H: 22.5 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Part Number Contact Rails 4 4 4 4 Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 8.5 8.5 13.0 13.0 Cable Length (mm) 1,000 1,000 1,000 1,000 Wire Size (mm2 ) 4.0 4.0 4.0 4.0 Comments Male Contact (neutral) right, left closed Female Contact (neutral) left, right closed Male Contact (neutral) right, left closed Female Contact (neutral) left, right closed
3-1740699-9 3-1740699-8 0-1987994-1 0-1987995-1
3 3 3 3
D: 135 mm
+
W: 115 mm H: 22.5 mm
Inside Style
Part Number 00Contact Rails 4 4 Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 8.5 8.5 Cable Length (mm) 1,000 1,000 Wire Size (mm2 ) 4.0 4.0 Comments
1740657-8 1740658-1
3 3
with Mounted Cable with Connector Outlet
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
5
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Small Junction Box - Serial Interconnection
D: 138 mm
+
W: 90 mm H: 22 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Part Number 1740425-5 1987225-6 1987252-1 Contact Rails 3 3 3 Diodes 2 2 2 Rated Current (IEC 61215, Edition 2) (Ampere) 6.5 10.5 14.0 Cable Length (mm) 1,000 1,000 1,000 Wire Size (mm2 ) 4.0 4.0 4.0
Junction Box with Connector Outlet
Part Number 1418867-6 1987459-1 1987777-1 Contact Rails 3 3 3 Diodes 2 2 2 Rated Current (IEC 61215, Edition 2) (Ampere) 6.5 10.5 14.0
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
6
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Eco Junction Box - Serial Interconnection
D: 100 mm
+
W: 76 mm H: 18.5 mm
All mentioned versions are standard. Plus-connection see drawing. TUV and UL pending.
Junction Box with Mounted Cable and Standard Connectors
Part Number 1987392-1 1987392-2 Contact Rails 2 2 Diodes 1 1 Rated Current (IEC 61215, Edition 2) (Ampere) 8 8 Cable Length (mm) 1,000 1,000 Wire Size (mm2 ) 4.0 4.0 Foil Connection Straight Angled
Junction Box with Mounted Cable, Slim Line Connectors and Double-Sided Adhesive Tape
Part Number 1987392-3 Contact Rails 2 Diodes 1 Rated Current (IEC 61215, Edition 2) (Ampere) 8 Cable Length (mm) 1,000 Wire Size (mm2 ) 2.5 Foil Connection Straight
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
7
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Slim Junction Box - Serial Interconnection
D: 92 mm
+
W: 52 mm H: 15.5 mm
All mentioned versions are standard. Plus-connection see drawing. UL pending.
Junction Box with Mounted Cable and Standard Connectors
Part Number 1971158-2 Contact Rails 2 Diodes 1 Rated Current (IEC 61215, Edition 2) (Ampere) 3 Cable Length (mm) 600 Wire Size (mm2 ) 2.5
Junction Box with Mounted Cable and Slim Line Connectors
Part Number on request Contact Rails 2 Diodes 1 Rated Current (IEC 61215, Edition 2) (Ampere) 3 Cable Length (mm) 600 Wire Size (mm2 ) 2.5
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
8
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Micro Junction Box - Serial Interconnection
All mentioned versions are standard. Plus-connection see drawing.
TUV pending.
38.0
9.25
63.0
Micro Junction Box with Overmolded Cable
Part Number 1954875-3 Contact Rails 2 Diodes 1 Rated Current (IEC 61215, Edition 2) (Ampere) 10 Cable Length (mm) 750 Wire Size (AWG) 12
Standard mounting on the panel with silicone glue (approved types see application specification). Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
9
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Junction Boxes for Building integrated PV Applications (BiPV)
Attention: It is not permitted to use this product and products including it in the USA. TUV pending.
105.8
12.5
15.5
12.5
10.0
Wing-Edge Junction Box
Part Number Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 10 Connection Type with Slim Line Connector System (see Page 15)
1987293-3
1
10
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Junction Boxes for Building integrated PV Applications (BiPV) (continued)
Connection of foil by soldering. Required potting material please see application specification.
10.0
11.5
131.0
Straddle Edge Junction Box
Part Number Diodes Rated Current (IEC 61215, Edition 2) (Ampere) 11 Connection Type Specific Connector System (see table below)
1971569-1
1
Accessories
Part Number 1971131-1 1971131-2 1971133-1 Description Female Cable Coupler, Plus Contact Female Cable Coupler, Minus Contact Termination Connector
These specific Slim Connectors can be equipped with contacts of the SOLARLOK system on page 28.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
11
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Solar Labels
Product Features
I UV resistant I Meet IEC61215 Edition 2.0, IEC61646 Edition 2.0 I UL- certified I Withstand harsh outdoor environments I Labels can be customized to customer requirements (design, logos, colors, specifications, etc.)
Product Description SOL-SD-104076-4-0.1 SOL-DCD-104100-4-0.1 SOL-DPS-104019-4-0.1 SOL-ESH-104019-4-0.1 SOL-SD-104076-4-0.5 SOL-DCD-104100-4-0.5 SOL-DPS-104019-4-0.5 SOL-ESH-104019-4-0.5
Part Number CN4616-000 CN4619-000 CN4618-000 CN4617-000 CL3803-000 CL3806-000 CL3804-000 CL3805-000
Label Description Solar Disconnect DC Disconnect Warning - Dual Power Sources Warning - Electric Shock Hazard Solar Disconnect DC Disconnect Warning - Dual Power Sources Warning - Electric Shock Hazard
Quantity on Roll 100 100 100 100 500 500 500 500
12
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Combiner Box
Product Features
I Combines up to 5 PV strings I Converts to standard wires I Completely pre-assembled I Plug and play design provides labor savings and minimizes installer error during installation I Uses existing products currently produced by Tyco Electronics I UL 1741 pending I No approval for use outside Americas! I Part No. 1954283-1
SOLARLOK Combiner Box Assembly is used to combine up to five strings in a preterminated connectorized weather-resistant enclosure to meet National Electric Code (NEC) requirements for series fusing of photovoltaic (PV) modules (solar panels). The combiner box assembly consists of a box, cover (with hinges), transparent dead front lid (under the cover), and 10 pre-terminated SOLARLOK connectors each with a removeable seal cover. The box features 4 knockouts (for output wiring), lock tab, mounting slots, and pre-wired grounding clip.
The interior of the box holds 5 fuse blocks pre-wired to the positive SOLARLOK connectors, 5 terminal blocks pre-wired to the negative SOLARLOK connectors, and an equipment terminal block used to ground the equipment. Fuses are not included. Part No. 1954283-1
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
13
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Cable Coupler - Standard Line
Female Cable Coupler (Kit with Screw-Machined Contact)
Part Number 0-1394462-1 0-1394462-3 5-1394462-5 0-1394462-2 0-1394462-4 5-1394462-6 Wire Size (mm2 ) 2.5 4.0 6.0 2.5 4.0 6.0 Keying Plus Plus Plus Minus Minus Minus Package Quantity 100 100 100 100 100 100
Male Cable Coupler (Kit with Screw-Machined Contact)
Part Number 0-1394461-1 0-1394461-3 6-1394461-5 0-1394461-2 0-1394461-4 6-1394461-6 6-1394461-1 6-1394461-2 6-1394461-4 Wire Size (mm2 ) 2.5 4.0 6.0 2.5 4.0 6.0 2.5 4.0 6.0 Keying Plus Plus Plus Minus Minus Minus Neutral Neutral Neutral Package Quantity 100 100 100 100 100 100 100 100 100
Female Cable Coupler (without Contact - only Housing and Sealing)
Part Number 1740940-3 1740940-4 Wire Size (mm2 ) - - Keying Plus Minus Package Quantity 2,500 2,500
Male Cable Coupler (without Contact - only Housing and Sealing)
Part Number 1740939-5 1740939-4 1740939-2 Wire Size (mm2 ) - - - Keying Plus Minus Neutral Package Quantity 2,500 2,500 2,500
14
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Cable Coupler - Slim Line
Female Cable Coupler (Kit with Screw-Machined Contact)
Part Number 0-1987559-1 1-1987559-1 0-1987559-2 1-1987559-2 Wire Size (mm2 ) 2.5 4.0 2.5 4.0 Keying Plus Plus Minus Minus Package Quantity 100 100 100 100
Male Cable Coupler (Kit with Screw-Machined Contact)
Part Number 0-1987558-1 1-1987558-1 0-1987558-2 1-1987558-2 0-1987558-3 1-1987558-3 Wire Size (mm2 ) 2.5 4.0 2.5 4.0 2.5 4.0 Keying Plus Plus Minus Minus Neutral Neutral Package Quantity 100 100 100 100 100 100
Female Cable Coupler (without Contact - only Housing and Sealing)
Part Number 1987287-1 1987287-2 Wire Size (mm2 ) - - Keying Plus Minus Package Quantity 2,500 2,500
Male Cable Coupler (without Contact - only Housing and Sealing)
Part Number 1987286-4 1987286-5 1987286-6 Wire Size (mm2 ) - - - Keying Plus Minus Neutral Package Quantity 2,500 2,500 2,500
TUV and UL pending.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
15
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
T-Branch Connector
Parallel Interconnection using T-Branch Connector (Male-to-Male)
Part Number 1534611-1 1534611-2 Keying Plus Minus Package Quantity 20 20
Parallel Interconnection using T-Branch Connector (Female-to-Male)
Part Number 1740277-1 1740277-2 Keying Plus Minus Package Quantity 20 20
Safety + Clip (Optional Connector Latch Locking Clip Standard)
Part Number 1534226-1 2106207-1 Keying Standard NEC/UL certified Package Quantity 100 100
Standard
NEC/UL certified
Connector Dust Covers
Part Number 1987423-1 1394739-1 Remarks for Female Cable Coupler for Male Cable Coupler Package Quantity 100 100
16
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
DC Converter Receptacle
With O-Ring and Metal Nut (Kit with Screw-Machined Contact)
Part Number 0-1394738-1 0-1394738-3 0-1394738-9 0-1394738-2 0-1394738-4 1-1394738-0 Wire Size (mm2 ) 2.5 4.0 6.0 2.5 4.0 6.0 Keying Plus Plus Plus Minus Minus Minus Package Quantity 100 100 100 100 100 100
With Flat Seal and Plastic Nut (Kit with Screw-Machined Contact)
Part Number 0-1740210-1 0-1740210-3 0-1740210-5 0-1740210-2 0-1740210-4 0-1740210-6 0-1740210-7 0-1740210-9 1-1740210-1 0-1740210-8 1-1740210-0 1-1740210-2 Wire Size (mm2 ) 2.5 4.0 6.0 2.5 4.0 6.0 2.5 4.0 6.0 2.5 4.0 6.0 Keying Plus Plus Plus Minus Minus Minus Plus Plus Plus Minus Minus Minus Flat Seal Color Black Black Black Black Black Black Red Red Red Blue Blue Blue Package Quantity 100 100 100 100 100 100 100 100 100 100 100 100
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
17
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
AC Inverter Connector
Product Facts
I Current Rating: 25 A per Pole I Voltage Rating: 400 V I Protection Degree: IP67 (mated) I No. of Positions: 5 Poles I Temperature Range: -40 C up to +50 C I Wire Size Range: 2.5-6.0 mm2 I Approvals: * VDE certified
Panel Mount Plug
Part Number 1740483-1 1740483-2 Nut Metal Plastic Cable Length (5 x 4.0 mm2 ) 200 mm 200 mm Package Quantity 24 24
Free Hanging Receptacle
Part Number 1740479-1 Nut - Cable Length (5 x 4.0 mm2 ) - Package Quantity 24
Complete Sets
Part Number 1740493-1 1740493-2 Nut Metal Plastic Cable Length (5 x 4.0 mm2 ) 200 mm 200 mm Package Quantity 24 24
18
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Field Wiring, Switching and Protection
Product Features
I Modular product concept I One- / two-pole switches I Current up to 60 A DC I Voltage up to 1,000 V DC I Compact, standardized design I Proven quality I TUV and UL pending
Switching
Collecting
Protecting
I I I I I
One- / two-pole switch Main switch function Lockable Current up to 60 A DC Voltage up to 1,000 V DC
I 2 to 6 strings input I Cable cross section up to 6 mm2 I SOLARLOK connectors I Current up to 60 A DC I Voltage up to 1,000 V DC
I Lightning protection
Your Solution
The photovoltaic integrator looks for best fit solutions to wire various types and sizes of solar generators. The new product concept from Tyco Electronics provides this flexibility to photovoltaic integrators. The modular product can be comprised of a switch, lightning protection, fuses or any combination of these or other commonly available components. We can customize a product to fit your specific application. Please contact us with your requirements.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
19
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Solar Cable - TUV and UL certified
Product Facts
I Dual wall insulation I Electron beam cross-linked I Excellent resistance to UV, water, ozone, fluids, salt, general weathering I Excellent resistance to abrasion I Halogen free, flame retardant, low toxicity I Very low smoke emissions I Excellent flexibility and stripping performance I Wire size from 2.5 mm2 up to 6.0 mm2 I Safety Class II * TUV approved (2Pfg1169/08.2007) * UL approved (Subject 4703)
As part of expanding the SOLARLOK Product Line, Tyco Electronics has specified a wire that is designed to meet the harsh environmental conditions typical in the wiring of photovoltaic installations.
The flexible, dual wall, halogen free and cross linked solar wire offers long term stability and TUV approval. Its outstanding features include: high resistance against environmental conditions like humidity, UV-radiation and ozone.
In addition, it has excellent resistance to abrasion and temperature extremes. The wire has a high dielectric withstand voltage and with its fine-stranded, tin plated copper conductor, it is easy to handle and to strip.
Standards
Approval: * IEC 60228 Class 5 (stranded tin plated copper and flexible); * TUV certified according to 2Pfg1169/08.2007 * UL certified acc. Subject 4703
Material and Finish
Conductor: Stranded tin plated copper Insulation: Electron beam cross-linked Polyolefin Sheath: Electron beam cross-linked halogen free Polyolefin Color: Black, Blue, Red
Mechanical Features
(according TUV requirements) Max. Conductor Temperature Continuous: +125 C At Short Circuit: +200 C/5 s Min. Operating Temperature Free Installation: -40 C Fixed Installation: -60 C Wire Size Range: 2.5 mm2 (AWG 14), 4.0 mm2 (AWG 12), 6.0 mm2 (AWG 10) Min. Bending Radius: 5 x cable wire diameter, fixed installation
Electrical Features
Voltage Rating: 600/1,000 V AC / 1,800 V DC Test Voltage for 5 Minutes: 6 kV Max. Current Carrying Capacity (Free in Air): 2.5 mm2 - 41 A 4.0 mm2 - 55 A 6.0 mm2 - 70 A
Additional, internal tests have been carried out.
20
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Solar Cable, 1-Pole
Solar Cable, 1-Pole
I TUV approved (2Pfg1169/08.2007) I UL approved (Subject 4703)
TUV Approved (ZKLA)
Part Number 0-956297-4 1-956297-4 0-956297-5 1-956297-5 0-956297-6 1-956297-6 0-956298-4 1-956298-4 0-956298-5 1-956298-5 0-956298-6 1-956298-6 0-956299-4 1-956299-4 0-956299-5 1-956299-5 0-956299-6 1-956299-6 Cable Cross Section (mm2 ) 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 6.0 (AWG) 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 10 10 Outer Diameter (mm) 6.65 6.65 6.65 6.65 6.65 6.65 6.90 6.90 6.90 6.90 6.90 6.90 7.35 7.35 7.35 7.35 7.35 7.35 Toleranz +0.15/-0.10 +0.15/-0.10 +0.15/-0.10 +0.15/-0.10 +0.15/-0.10 +0.15/-0.10 +0.10/-0.10 +0.10/-0.10 +0.10/-0.10 +0.10/-0.10 +0.10/-0.10 +0.10/-0.10 +0.30/-0.25 +0.30/-0.25 +0.30/-0.25 +0.30/-0.25 +0.30/-0.25 +0.30/-0.25 Black Black Red Red Blue Blue Black Black Red Red Blue Blue Black Black Red Red Blue Blue Color Package Quantity (m) 500 100 500 100 500 100 500 100 500 100 500 100 500 100 500 100 500 100
UL Approved (only USE-2)
Part Number 1986166-1 1986166-2 1986166-3 1986165-1 1986165-2 1986165-3 1986164-1 1986164-2 1986164-3 Cable Cross Section (AWG) 14 14 14 12 12 12 10 10 10 Outer Diameter (Inch) 0.17 0.17 0.17 0.19 0.19 0.19 0.21 0.21 0.21 Color Black Black Black Black Black Black Black Black Black Package Quantity (Feet) 7,500 7,500 2,500 6,000 7,500 1,600 5,500 7,500 1,000
For other Cross Sections (1.5 mm2 to 400 mm2 ) as well as technical data please contact us.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
21
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Wiring Example with Extension Cables
5
5
4
3
1 2
1 2 3 4 5
Male Cable Coupler (+) 1394461-3 Male Cable Coupler (-) 1394461-4 Female Cable Coupler (+) 1394462-3 Female Cable Coupler (-) 1394462-4 Female Cable Coupler (-) 1394462-4
Buchsenkontakt (+) 1394462-3 Female Cable Coupler (-) 1394462-4 Female Cable Coupler (+) 1394462-3 Female Cable Coupler (-) 1394462-4 Female Cable Coupler (+) 1394462-3
Inverter
Configuration Example at 4.0 mm2.
Cable Assembly
Wire Size: 4.0 mm2 Color: Black
Cable Assembly Version
1 2 3 4 5
Part Numbers for Cable Length 1m 2-1987376-1 1-1987376-1 2-1987376-1 3-1987376-1 4-1987376-1 3m 2-1987376-2 1-1987376-2 2-1987376-2 3-1987376-2 4-1987376-2 5m 2-1987376-3 1-1987376-3 2-1987376-3 3-1987376-3 4-1987376-3 10 m 2-1987376-4 1-1987376-4 2-1987376-4 3-1987376-4 4-1987376-4 20 m 2-1987376-5 1-1987376-5 2-1987376-5 3-1987376-5 4-1987376-5
All used components are TUV and UL approved.
More variants (cable length, wire diameter, color) upon request.
22
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Grounding Solutions
Product Features
I Self-tapping screw or nut and locking ring I Quick and easy mounting I Four-point contact to wire I Low interface resistance I Toolless termination I Re-terminateable up to 5 times I UV resistant I Weather-proof I RoHS compliant I UL approved I TUV in preparation Description SolKlip ground clips are designed for solar panel grounding applications using solid un-insulated copper 10 AWG and 12 AWG. Applications Solar panels and related products that require grounding for safety reasons. Applications include: wire jumpers between solar panels, solar roof tiles and between panels and the AC/DC inverters. Electrical The electrical performance of this product will meet the tough requirements of photovoltaic grounding applications. Product Offering & Dimensions SolKlip for Solar Grounding (Part No. 1954381-x) to handle solid, un-insulated ground wire from 4 mm2 (AWG 12) to 6 mm2 (AWG 10). For larger wires from 10 mm2 (AWG 8) and 16 mm2 (AWG 6) please use the AWG 6-8 Grounding Connector. Application Tooling No special tooling required. Approvals * UL 467 pending * UL 486A-B pending * TUV in preparation Materials Housing: Durable PPT. Contact: High conductivity copper alloy Mechanical The mechanical properties of this product will meet the tough requirements for grounding applications layed down in the UL requirements.
SolKlip Grounding Clip AWG 6-8 Grounding Connection
3 Easy Steps to Ground Your PV System
Insert ...
... Push ...
... Ready!
Grounding Solutions
Part Number 1954381-1 1954381-2 1954381-3 2058729-1 Description SolKlip with Self-Tapping Screw SolKlip with Screw and Nut SolKlip with Screw, Nut and Locking Ring AWG 6-8 Grounding Clip Package Quantity 100 100 100 100
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
23
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Interconnection Examples
Serial Interconnection for Junction Boxes with Cable Glands (4.0 mm2 Wiring)
1394462-4
6-1394461-2
1394461-4
1394462-3
1394462-4 1394462-3
1394738-4
1394738-3
DC/AC Converter
24
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Interconnection Examples (continued)
Serial Interconnection for Junction Boxes with Plug Connectors (4.0 mm2 Wiring)
1394462-4
1394462-3
1394462-3
1394462-4
1394462-4
1394462-3
1394738-4
1394738-3
DC/AC Converter
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
25
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Application Tooling
Cable Assembly Tooling
Hand Crimping Tool for Screwed Contacts
incl. Vario Crimp Head and Locator Part Numbers 1-1579004-1 (1.5 + 2.5 mm2) 1-1579004-2 (4.0 + 6.0 mm2)
Vario Crimp Head
7-1579001-8 (1.5 + 2.5 mm2) 7-1579001-9 (4.0 + 6.0 mm2)
Hand Crimping Tool for Stamped & Formed Contacts
incl. Vario Crimp Head and Locator Part No. 2063900-1 for 2.5-6.0 mm2 (AWG 10-14)
Applicator for Strip Form Contacts
Part No. 1855503-1
Extraction Tool
suitable for all wire sizes Part No. 1102855-3
Insulation Stripper
includes length stop for all wire sizes: 1.5 mm2, 2.5 mm2, 4.0 mm2 and 6.0 mm2. Suitable for Tyco Electronics Solar Cable. Part No. 4-1579002-2
SOLARLOK Electric Terminator CS 200
Base Machine: Part No. 539630-1
Electric Terminator CS 200 for Screwed Contacts
Adapter for Vario Crimp Head: Part No. 1579000-4
Vario Crimp Head (1.5 and 2.5 mm2): Part No. 7-1579001-8 Vario Crimp Head (4.0 and 6.0 mm2): Part No. 7-1579001-9 Vario Crimp Head (AWG 10): Part No. 8-1579001-2 Vario Crimp Head (AWG 12): Part No. 5-1579001-5
26
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Application Tooling (continued)
Junction Box Assembly Tooling
Wire Spring Clamp Tool
Part No. 1579007-2
Dioden / Jumper Spring Clamp Tool
Part No. 1579007-5
Foil Spring Clamp Tool
Part No. 1740969-3 5-Rail Box Part No. 1740969-1 Medium Box Part No. 1740969-2 Small Box
Field Service Kit
Part No. 1534858-1 (Metric Wire)
Kit includes the following parts:
I
100 Cable Coupler (Housings, Plus and Minus coded) Crimp Contacts (4.0 and 6.0 mm2) Strain Relief Seals Hand Crimp Tool: Part No. 1-1579004-2 Extraction Tool: Part No. 1102855-3 Insulation Stripper: Part No. 4-1579002-2
I I I I I I
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
27
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Contacts
Female Contacts (Screw-Machined)
24.25
Material: Copper alloy, silver plated
Wire Size (mm2 ) 2.5 4.0 6.0 (AWG) - - AWG 10 AWG 14 AWG 12 Part Number 1987281-1 1987281-2 1987281-3 1987281-4 1987281-5 Package Quantity 100 100 100 100 100
4.1
4.0
- -
Male Contacts (Screw-Machined)
26.75
Material: Copper alloy, silver plated
Wire Size (mm2 ) 2.5 4.0 6.0 (AWG) - - AWG 10 AWG 14 AWG 12 Part Number 1987280-1 1987280-2 1987280-3 1987280-4 1987280-5 Package Quantity 100 100 100 100 100
4.1
4.0
- -
Female Contacts (Stamped and Formed)
26.2
Material: Copper alloy, silver plated
Wire Size (mm2 ) Part Number 2058454-3 2.5-4.0 12-14 2058454-2 Package Quantity 100 (Loose-Piece)
, (Strip
4.5
(AWG)
6,000 Form) ,
5.7
Male Contacts (Stamped and Formed)
27.7
Material: Copper alloy, silver plated
Wire Size (mm2 ) Part Number 2058453-3 2.5-4.0 12-14 2058453-2 Package Quantity 100 (Loose-Piece)
,
4.5
(AWG)
6,000 (Strip Form) ,
5.7
,
) Note: Strip Form is only suitable for processing with Applicator, Part No. 1855503-1.
28
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Assembly and Installation Guidelines
Table of Contents
Page
SOLARLOK Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 1. 2. 3. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Handling of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 Selection of Sealing Grommet for Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.2 Connector Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3.3 Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4. 5. 6. Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SOLARLOK Plug Connector
Attention: This connector is to be used only to interconnect firmly fixed cables. Do not disconnect under load. Current path should only be disconnected using approved disconnect devices. Cable assemblies shall be labeled with Part No. 1394470-1. To protect against shock, ensure that conductors and their associated connectors are separated from opposite polarity components.
IMPORTANT NOTE
Mounting and installation must be done by qualified and trained staff considering all applying safety regulations. Tyco Electronics disclaims any warranty as a result of non-compliance to these notes. Any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated connector can degrade contact and connector performance. This applies in particular to the seals and the crimping of the contacts. A clean assembly environment is therefore essential.
1. General Comments
2. Termination of the Cable Wires and Crimping of the Contacts
SOLARLOK connectors use different crimp contacts for various wire gauges. Possible wire gauges are 2.5 mm2, 4.0 mm2, 5.3 mm2 und 6.0 mm2 resp. AWG 14, AWG 12 and AWG 10. The tools to be used are selected based upon the wire gauge. For the application specification, please refer to specification # 114-74013.
3.1 Handling of the Connectors 3.1 Selection of 3.1 Sealing Grommet 3.1 for Cable Connectors Use only appropriate wire gauges. Besides the standard seal/pinch ring combination further five different seals are available. I I I I I 4.0 mm grommet inner diameter (for insulation diameter from 3.2 to 4.3 mm), Part No. 1394465-5 5.0 mm grommet inner diameter (for insulation diameter from 4.3 to 5.3 mm), Part No. 1394465-1 6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2 7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3 8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4
The grommet has to be matched with the outer diameter of the solar cable (see customer drawing, Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
29
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Assembly and Installation Guidelines (continued)
When assembling the connectors, the following sequence must be followed:
1 Stripping the Wire (please refer to application specification # 114-74013).
8.0 mm
Fig. 1
2 Insert the stripped wire into the wire crimp barrel until it stops. While holding the wire in place, squeeze tool handles together until ratchet releases.
Fig. 2
3 Push contact with cable into the connector housing (incl. seal/pinch ring combination and backshell) until you hear the contact is locked into position.
Fig. 3
Click
4 Tighten backshell nut to 1.5 Nm.
Fig. 4
30
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Assembly and Installation Guidelines (continued)
3.2 Connector Latching
When mating the SOLARLOK connectors, ensure the following: I Connectors labeled with a plus or minus are keyed and can only be mated to similarly marked and keyed connectors. CAUTION: The "neutral" designated pin connectors incorporate no keying features and must only be used for Serial Interconnection of Photovoltaic Modules. The neutral product should not be used where maintaining polarity is critical. The polarity of the "neutral" connector must labeled with Part No. 1394725-1 or Part No. 1394725-2 nearby the connector. I The connector system is fully latched only when the latches are flush with the mating connector. I After the connector is fully latched, the optional latch locking clip may be snapped into place.
Fig. 5 (Female Connector)
3.3 Disconnecting
C A U T I O N : This connector must not be disconnected under load. Disconnect circuit from load before unplugging connectors. Cable assemblies should be labeled using Tyco Electronics Label, Part No. 1394470-1.
Unmating of the connector
CAUTION: Do not disconnect the connector under load!
1 2
1
1 The locking mechanism is opened by depressing the latches. 2 Pull out the connectors. While depressing the latches, disconnect the connector by pulling the connector halves apart.
Fig. 6
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
31
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Assembly and Installation Guidelines (continued)
4. Application Examples
Abb. 7: Serial (Wire Diagram)
Abb. 8: Parallel (Wire Diagram)
5. Storage
See Product Specification 108-18701
6. Tooling
I Find available tools for the contact crimping on page 26 (please specify required wire gauge). I An extraction tool (Part No. 1102855-3) is needed to disassemble the connector components. This tool is used to unlock the contact retention features, after which the contact can be removed and re-used if necessary.
Technical Description
Fig. 9
32
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Technical Data (Junction Box and One Pole Plug Connectors)
Materials
Socket and Pin Contacts: Housing: CuZn PPO, weatherproof against UV radiation and ozone
Color Connector, Junction Box: Black
Electrical Features
Withstanding Voltage: Current Rating: Contact Resistance: Contact Resistance (typical): Protection Class: 1000 V DC up to 25 A 5m 1m II
Mechanical Features
Junction Boxes Dimensions: Temperature Range: Wire Size Range: Protection Degree: Depending on junction box type -40 C to +105 C up to AWG 12 IP 65, closed
Connector Dimensions: Temperature Range: Wire Size Range: Protection Degree: Contact Finish: Mating Cycles: Unmating Force: Additional Features: Diameter 18 mm, (diameter 0.71 inch) -40 C to +105 C AWG 14, AWG 12, AWG 10 stranded wire IP 67, mated silver plated, 50, silver plated 30 - 40 Newton Coded housing ensures mating safety Contact voltage-proof Connector with crimp technology
Standards
IEC 61215 Edition 2, 61646, IEC 61730, Protection Class II, UL 1703
Subject to Change.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
33
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Numerical Index
Part Number 539630-1 956297-4 956297-5 956297-6 1-956297-4 1-956297-5 1-956297-6 956298-4 956298-5 956298-6 1-956298-4 1-956298-5 1-956298-6 956299-4 956299-5 956299-6 1-956299-4 1-956299-5 1-956299-6 1102855-3 1394461-1 1394461-2 1394461-3 1394461-4 6-1394461-1 6-1394461-2 6-1394461-4 6-1394461-5 6-1394461-6 1394462-1 1394462-2 1394462-3 1394462-4 5-1394462-5 5-1394462-6 1394465-1 1394465-2 1394465-3 1394465-4 1394465-5 1394470-1 2-1394723-4 3-1394723-0 5-1394723-3
Page 26 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 27, 32 14 14 22 22, 24 14 24 14 14 14 14 14 22, 25 22, 25 14 14 29 29 29 29 29 31 2 2 2
Part Number 6-1394723-5 6-1394723-6 1394725-1 1394725-2 1394738-1 1394738-2 1394738-3 1394738-4 1394738-9 1-1394738-0 1394739-1 1418677-2 1418867-6 1534226-1 1534611-1 1534611-2 1534858-1 1579000-4 5-1579001-5 7-1579001-8 7-1579001-9 8-1579001-2 4-1579002-2 1-1579004-1 1-1579004-2 1579007-2 1579007-5 1740077-1 1740077-3 1740210-1 1740210-2 1740210-3 1740210-4 1740210-5 1740210-6 1740210-7 1740210-8 1740210-9 1-1740210-0 1-1740210-1 1-1740210-2 1740277-1 1740277-2 1740300-2 1740425-5 1740479-1
Page 2 2 31 31 17 17 24, 25 24, 25 17 17 16 29 6 16 16 16 27 26 26 26 26 26 27 26 27 27 27 2 2 17 17 17 17 17 17 17 17 17 17 17 17 16 16 2 6 18
Part Number 1740483-1 1740483-2 1740493-1 1740493-2 1740657-8 1740658-1 1740699-6 3-1740699-8 3-1740699-9 1740700-1 1740939-2 1740939-4 1740939-5 1740940-3 1740940-4 1740969-1 1740969-2 1740969-3 1740971-2 1740972-1 1855503-1 1954283-1 1954381-1 1954381-2 1954381-3 1954875-3 1971131-1 1971131-2 1971133-1 1971158-2 1971569-1 1981987-1 1981988-1 1986164-1 1986164-2 1986164-3 1986165-1 1986165-2 1986165-3 1986166-1 1986166-2 1986166-3 1987002-4 1987003-3 1987225-6 1987252-1 1987254-2 1987280-1
Page 18 18 18 18 5 5 4 5 5 4 14 14 14 14 14 27 27 27 4 4 26, 28 13 23 23 23 9 11 11 11 8 11 2 2 21 21 21 21 21 21 21 21 21 4 4 6 6 2 28
17, 17,
26,
14, 14,
26, 26,
14,
14, 24, 14, 24,
29,
34
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Numerical Index
Part Number 1987280-2 1987280-3 1987280-4 1987280-5 1987281-1 1987281-2 1987281-3 1987281-4 1987281-5 1987286-4 1987286-5 1987286-6 1987287-1 1987287-2 1987293-3 1987294-2 1987376-1 1987376-2 1987376-3 1987376-4 1987376-5 1-1987376-1 1-1987376-2
Page 28 28 28 28 28 28 28 28 28 15 15 15 15 15 10 2 22 22 22 22 22 22 22
Part Number 1-1987376-3 1-1987376-4 1-1987376-5 2-1987376-1 2-1987376-2 2-1987376-3 2-1987376-4 2-1987376-5 3-1987376-1 3-1987376-2 3-1987376-3 3-1987376-4 3-1987376-5 4-1987376-1 4-1987376-2 4-1987376-3 4-1987376-4 4-1987376-5 1987392-1 1987392-2 1987392-3 1987423-1 1987459-1
Page 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 7 7 7 16 6
Part Number 1987558-1 1987558-2 1987558-3 1-1987558-1 1-1987558-2 1-1987558-3 1987559-1 1987559-2 1-1987559-1 1-1987559-2 1987777-1 1987858-3 1987982-3 1987994-1 1987995-1 2058453-2 2058453-3 2058454-2 2058454-3 2058729-1 2063900-1 2106207-1
Page 15 15 15 15 15 15 15 15 15 15 6 3 3 5 5 28 28 28 28 23 26 16
Disclaimer While Tyco Electronics and its affiliates referenced herein have made every reasonable effort to ensure the accuracy of the information contained in this catalog, Tyco Electronics cannot assure that this information is error free. For this reason, Tyco Electronics does not make any representation or offer any guarantee that such information is accurate, correct, reliable or current. Tyco Electronics reserves the right to make any adjustments to the information at any time. Tyco Electronics expressly disclaims any implied warranty regarding the information contained herein, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose. Tyco Electronics' only obligations are those stated in Tyco Electronics' Standard Terms and Conditions of Sale. Tyco Electronics will in no case be liable for any incidental, indirect or consequential damages arising from or in connection with, including, but not limited to, the sale, resale, use or misuse of its products. Users should rely on their own judgment to evaluate the suitability of a product for a certain purpose and test each product for its intended application. In case of any potential ambiguities or questions, please don't hesitate to contact us for clarification. www.tycoelectronics.com SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
35
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Restriction on the Use of Hazardous Substances (RoHS)
Restriction on the Use of Hazardous Substances (RoHS)
At Tyco Electronics, we're ready to support your RoHS requirements. We've assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as:
RoHS Compliant
Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly "Out of Scope" of the RoHS Directive such as hand tools and other non-electrical accessories.
Non-RoHS Compliant
These part numbers are identified with a " " symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/EC.
5 of 6 Compliant
A " " symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides:
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Cross-Reference from Non-compliant to Compliant Products Ability to browse RoHS Compliant Products in our on-line catalog: http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above
RoHS
Customer Support Center
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So whatever your questions when it comes to RoHS, we've got the answers at www.tycoelectronics.com/leadfree
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All dimensions are in millimeters unless otherwise specified. All specifications subject to change. Consult Tyco Electronics for latest specifications.
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Parts of the cover photo were kindly provided by:
Tyco Electronics AMP GmbH AMPerestr. 12-14 64625 Bensheim / Germany Phone: +49-(0)6251-133-0 Fax: +49-(0)6251-133-1600 www.tycoelectronics.com SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks. (c) 2009 Tyco Electronics Ltd. 889753-3 Revised 9-2009 12M ST

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